Process plant piping and equipment
Open Automation, Mapped to Your Industry

Find the Path That Fits Your Sector

Regulatory context, operational risk, and capital cycles differ by industry. The paths below cover oil and gas, data centers, water and power, government, and food processing.

Quick estimate

Downtime cost avoided with a phased cutover

$250,000
21 days
2 days

$4.8M

19 production days kept

How CPLANE does it

Compares a single big-bang cutover with migrating one isolatable unit at a time.

Revenue pulled forward

50 MW
$150
6 weeks

$10.4M

$1.7M per week of delay

How CPLANE does it

Every week of commissioning delay is a week of unbilled capacity.

Annualized OT downtime exposure

$250,000
7 days
10%

$175,000

Single incident: $1.8M

How CPLANE does it

Illustrative only, not a risk assessment.

Annual value from optimization

$200.0M
1.5%
$20.0M
5%

$4.0M

$3.0M yield, $1.0M energy

How CPLANE does it

Adds a yield or throughput gain on production value to a reduction in annual energy spend.

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Trusted by leading operators and partners
ExxonMobil
Petrobras
U.S. Air Force
Texas A&M University
Wood
Utthunga
GrayMatter
CSI
Canonical
CODESYS
smar
R. STAHL
Phoenix Contact
ASRock Industrial
Inductive Automation
Intel

Production Proof Across Process Industries

Open automation is not one-size-fits-all. Refining operators care about uptime during migration. Research environments demand certification rigor. Power and chemical plants face different regulatory and lifecycle pressures.

CPLANE brings production-proven deployments, certified SI partners, and industry-relevant proof to each sector. Pick your industry below — detailed industry pages are coming soon.

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Find Your Industry

Open automation is proven in demanding process environments. Start with the sector closest to yours.

Oil and gas process hall

Oil & Gas

Modernize and optimize control from upstream through downstream. Field I/O stays. The plant keeps running.

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Data center facility

Data Centers

Accelerate time to power. Open control for cooling, power, and air handling on one platform.

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Circular clarifier at a water treatment plant

Water & Power

Open control for treatment plants and power systems. Cybersecurity is designed in, and production stays online.

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Operator at a control-room monitor

Government

Protect mission-critical infrastructure with open, O-PAS-based control for defense installations and civilian agencies.

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Process plant floor

Food Processing

Open control for batch and continuous food lines. Cybersecurity is designed in, and the line stays in production.

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How We Can Work Together

Open automation is a significant decision. We help you make it with confidence.

Step 1

Understand Your Situation

We start by understanding your plant, your current system, and where the pain is. No pitch deck. Just a conversation about what you are running, what is not working, and what you want to be able to do.

Step 2

Build the Case Together

We help you translate the technical opportunity into a business case your organization can evaluate. That means TCO data, reference deployments, and a migration framework you can actually take to a capital review.

Step 3

Bring in the Right Partners

CPLANE works through certified SI partners who own the implementation. We help you identify the right partner for your project and make sure they are set up to deliver.

Step 4

Run a Meaningful Proof

Before a full deployment, we run a structured evaluation on the Fusion 500, so your engineering team can validate the platform in your environment, against your requirements.

Built to Be Delivered by the Best

We designed our platform to work within your existing relationships. We do not replace your SI. We make them more capable.

Our platform is sold, implemented, and supported by a global network of certified systems integrators. Your SI partner owns the delivery. We make sure they have everything they need to do it right.

Find a Partner

Ready to Become a Partner?

Bring open automation to your customers. Our partner program gives your team the training, certification, and support to deliver Open Automation with confidence.

Become a Partner

Go Deeper

The Business Case for Open Automation

The cost data, deployment proof, and TCO analysis that helps you build the internal case for open automation.

Download the TCO Data

What O-PAS Actually Means for Your Plant

A plain-language explainer on the Open Process Automation Standard and what it means in practice for your operation.

Read the Guide

Open Automation and AI: What is Coming Next

How open architecture is the foundation for AI-assisted control, advanced analytics, and the next generation of industrial operations.

Read the Article

Frequently Asked Questions

Straight answers to the questions operators ask most about open automation.

What is open automation, and what does O-PAS mean?
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Open automation is an approach to industrial control where the hardware, software, and networking come from multiple vendors and interoperate through open standards rather than a single proprietary system. O-PAS, the Open Process Automation Standard, is the standard that makes this possible. It defines how components from different vendors connect and work together, so operators can choose best-fit products and avoid being locked into one vendor's ecosystem.

Is open automation actually proven in production, or is it still experimental?
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It is proven in production. Open control on this stack runs at an ExxonMobil chemical terminal, a continuous process that stays online. A February 2026 U.S. Army red team found no vulnerabilities that allowed unauthorized access to control. Fusion 500 is the evaluation unit before a wider rollout.

How much does open automation cost compared to a traditional DCS?
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Operators deploying CPLANE have documented hardware and software cost reductions of more than 50% versus a traditional distributed control system (DCS) replacement. Beyond the upfront savings, open automation removes the recurring cost of vendor lock-in, so future pricing and upgrades are not set by one vendor.

Do I have to shut down my plant to migrate to open automation?
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No. CPLANE supports a phased migration that keeps the plant running throughout the transition. Operators move in stages aligned to their own schedule rather than performing a single rip-and-replace, which avoids the extended shutdown that switching costs are often assumed to require.

Will open automation work with my existing hardware?
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Not necessarily, and it is worth evaluating directly. Open automation interoperates with components that conform to the O-PAS standard. Because O-PAS is a newer standard, much existing plant hardware is not yet certified to it and will not always integrate out of the box. What open automation provides is freedom from single-vendor lock-in going forward: as you adopt O-PAS conformant components, you can mix and match across vendors. CPLANE and your SI partner can assess your current equipment and identify what carries forward and what does not as part of a migration plan.

Can I keep working with my existing vendors?
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Yes. Open automation does not require abandoning your vendor relationships. As more vendors offer O-PAS conformant products, you can continue working with the suppliers and integrators you already trust while gaining the ability to combine their products with others. The shift is away from being locked into a single vendor's proprietary ecosystem, not away from the relationships themselves.

Is open automation secure?
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Yes. The O-PAS standard is built to IEC 62443, the international standard for industrial automation and control system security. Security is designed into the architecture from the start, with automated response to security events, rather than added as a separate project after deployment.

Who actually implements CPLANE?
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CPLANE is implemented by a global network of certified systems integrators (SIs). The SI partner owns the delivery, from assessment through commissioning, and CPLANE supports them with training, certification, and technical resources. Operators work with integrators who have been trained and certified on the platform.

How do I know whether open automation is right for my role?
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Open automation affects control engineers, plant managers, system integrators, and industrial executives differently. Control engineers gain a certified platform and technical proof; plant managers gain cost reductions and a low-risk migration; system integrators gain a platform to deliver and grow with; executives gain a long-term business case. CPLANE provides role-specific guidance, reference deployments, and a structured evaluation (the CPLANE EvalKit) to help each stakeholder assess the fit.

Ready to Go Open?

The risk has been mitigated.

The question is how fast your plant can move.