Engineer evaluating industrial control systems
COPA 500

Industrial control without the lock-in

A modular O-PAS evaluation platform with software-based redundancy, sub-second failover, and defense-in-depth cybersecurity. Based on the COPA 500 architecture proven in production deployments.

Built with

CPLANE AICODESYSPhoenix ContactR. StahlASRock IndustrialSupermicroInductive Automation
Why COPA 500

Key metrics that matter on the plant floor

Built for high availability, open standards, and a lower total cost of ownership than proprietary DCS lock-in.

Zero

Default vendor passwords, unique credentials set at commissioning.

<1

Software-based redundancy keeps control available through device failure and maintenance.

10x+

Performance headroom for advanced control, high-speed data, and analytics workloads.

Open

O-PAS reference architecture, mix, replace, and upgrade components without vendor lock-in.

Architecture

Open stack from compute to field

O-PAS modular layers connect supervisory compute, real-time control, and I/O services over open standards.

ACP
Advanced Compute Platform

Supervisory workloads, analytics, and Fusion management on Proxmox VE (Supermicro)

DCN
Distributed Control Node

Real-time CODESYS runtimes in containers on industrial PCs (ASRock)

DCN-IO
I/O Service Engine

Phoenix Contact Axioline F presenting field signals as OPC UA

1
Deterministic control

IEC 61131-3 on real-time Ubuntu with container isolation

2
Open connectivity

OCF over OPC UA ties compute, I/O, and supervisory layers

3
Independent scaling

Scale DCN, I/O, and ACP without rip-and-replace

4
Centralized management

CPLANE Fusion for deploy, health monitoring, lifecycle updates

5
Defense in depth

Segmented networks, zero-trust device access, certificate management

Cybersecurity

Defense in depth, zero trust

Layered controls from network edge to device identity, aligned with IEC 62443 and industrial best practice.

Network firewalls

Perimeter and zone firewalls control north-south and east-west traffic between control layers.

Zero-trust

Device and user access verified continuously, no implicit trust on the control network.

Certificate management

PKI-backed device identity and encrypted channels across OPC UA and management planes.

Active Directory / RBAC

Role-based access tied to enterprise identity for operators, engineers, and admins.

Anti-malware

Host protection on compute nodes with policies suited to industrial uptime requirements.

VLAN segmentation

Isolated VLANs for control, I/O, management, and enterprise traffic paths.

Aligned with IEC 62443-4-2 IEC 62443-4-1:2018 O-PAS Standard IEC 61131-3 ATEX/IECEx Zone 1 DMTF Redfish
Partners

Built with industrial leaders

Each layer uses proven hardware and software from partners you can source and support independently.

CODESYS
Process control software

IEC 61131-3 engineering and virtual control runtime

Phoenix Contact
DCN-IO hardware

Axioline F modular I/O and PLCnext control

ASRock Industrial
DCN compute

Rugged industrial IoT controllers for real-time control nodes

Supermicro
ACP platform

Fanless IoT SuperServer for supervisory and management workloads

Inductive Automation
HMI

Ignition for visualization, alarms, and historian

Datasheet

Get the COPA 500 datasheet

Technical detail for engineering and procurement teams evaluating open process automation.

Architecture overview
Hardware specs
Cybersecurity posture
Partner stack
Support tiers
O-PAS alignment
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Support

Three-tier support model

Escalation paths from plant-level integrators through CPLANE providers to product vendors.

Level 1
Plant support

Primary support from trusted system integrators at plant level

Level 2
CPLANE providers

Escalation from integrators to CPLANE evaluation system providers

Level 3
Product vendors

Escalation to product-level hardware and software providers

See COPA 500 In Action

Validate open automation in your environment.

Talk to our team about an evaluation.